Safety Precautions:Take extra caution in every winching situation. Examine the winch for structural cracks, bends, damage, frayed or kinked wire rope, and any other conditions that may affect the safe operation of the winch. The listed breaking point is 4600 lbs. Replacement Parts in Stock. Waterproof body preserves the internal components of this machine Satin black powder-coated finish, stainless steel fasteners, improved winch sealing, and larger winch drum elevate the item's durability Cable and/or synthetic rope pull back into the drum quickly Various mounting options available for you to use Overall, its features and build quality make it worth it for people who have heavy-duty trailers, RVs, and other such vehicles. Affiliate. Attach the red Battery Cable to the Circuit Breaker. Do not overreach. tension before use. Do not operate the winch at extreme angles. It's just that simple! Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. ATV/UTV Mounting Plate for Badland 1500, 2500, ZXR 2500 & 3500 Winch, UTV Winch Plate for Badland ZXR 5000 Winch, Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch. Is there a replacement part to fix this ?? 1. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during service. An installation manual is also part of the package. COMES WITH EVERYTHING TO MOUNT TO YOUR TRUCK OR SUV. Universal Badland winch wired remote control, Best Badland Winch Remote For Replacement. Attach the Pendant Controller to the Socket on the Solenoid Assembly, see Figure K. Operate the Pendant controls briefly to ensure they work properly, see Figure L. If operation is reversed, the power cables may be connected backwards. Save This Manual Will the new electronics parts that are available work on this winch? The red wire on the left goes directly to the battery, while the one on the right makes its way to the motor's red color-coded terminal. I understand the alligator, are you looking for a controller box or a controller box? do NOT contact me with unsolicited services or offers In this section, we have answered some important questions that might help you understand the product better. Wireless Winch Wireless Winch Remote Control Badland Winches $64.90 3500 Lb 3500 Lb Atvpowersport 12v Electric Winch With Wire Rope Remote Control $212.95 Aircraft Grade Wire Rope. Let's see what makes it such a great product. However, if the winch is submerged, it should be opened, dried, and re-lubricated by a qualified technician as soon as possible to prevent corrosion. Addresses practices not related to personal injury. I dont know about you but that is a big advantage for me. It comes with a clevis hook. Please familiarize yourself with the part operation before using it. Badland is a brand used by Harbour Freight Tools, and they are one of the leading brands in the market. It is relatively easy and manageable with the Badland Winches. Recover a stuck vehicle, haul timber or load a boat with this powerful auto winch. The original was a Warn 2000, but was completely gutless. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS. The wire rope's connection to the drum is not intended to sustain a load, without the added support from the friction of at least 5 full turns of wire rope. I could try using a controller from another brand. To use the winch, connect the wired remote cable directly to the remote socket on the solenoid box. Install the winch using hardware specified on the specification chart. We may earn a small commission from affiliate links and paid advertisements. I handle the research side of things here as well as product selection for gear reviews. And a note from the lawyers: Products should always be used in accordance with the owners manual. of tension. This does not mean that it is necessarily a Badland 2500 winch part, but it is a very viable replacement. It can heat up after excessive use. The instructions that follow are basic guidelines only and cannot cover all situations encountered during use. Its a Badlands 3500. See Figure E. Attach the Red, Black and Yellow Cables to the terminals on the Winch. Far-right black wire needs to be connected to the yellow terminal on the motor that is on the front side of the winch. To use the wired remote, attach the remote cable to the remote socket on the control box. Even if the winch is attached to your vehicle's bumper, it can still be used to help and pull out someone else's car. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. These ropes can withstand high-pressure situations. Attach the black cable from the negative terminal of the battery to the winch. They are appropriately priced, and are easy to install. If you are looking at how to wire a badland ZXR 9000 winch? A good advantage you can get with this fairlead is that it looks cool. Maintain labels and nameplates on the winch. The first item on our list is a synthetic rope from Mile Marker. This wire rope must be discarded and not be used. Badland 18000 Winch Installation & Instructions Manual: Download. (2.2Nm). It works with most trucks and SUVs, if the vehicle manufacturer specifies compatibility. See Figure G. Attachment point must be centered in loop of hook and the hook's safety clasp must be fully closed. I bought a 12000 zxr last year but never opened it until yesterday. remote control cable directly to the remote socket on the solenoid box. 1996-2023, Amazon.com, Inc. or its affiliates, Select a location to see product availability, Enter a new vehicle to add it to Your Garage and filter the results below, 12V 500 AMP Unversal Winch Solenoid Relay Contactor For HEAVY DUTY UPGRADE ALBRIGHT EQUIV, MaySpare MaySpare 12V 500A Winch Solenoid Relay for 8000-15000lb ATV UT Winch Control. 80 ft. x 3/8" synthetic winch rope (8 pages), Motor runs but Wire Rope drum does not turn, Motor runs slowly or without normal power, Winches Badland ZXR 2500 Owner's Manual & Safety Instructions, Winches Badland 56412 Owner's Manual & Safety Instructions, Winches Badland APEX 57535 Owner's Manual & Safety Instructions, 3/8", Replaceable with Spring-loaded Safety Latch. We have invested millions of dollars in our own test labs and factories, so our tools will go toe-to-toe with the top professional brands. Badland APEX 12000 Winch Installation & Instructions Manual: Download. The two black wires are on the far right and far left of the red wires. After placing the unit at the vehicle's platform, stand on the backside of the winch facing the wire outlets. HFT BADLAND Badlands Winch Remote Controller Switch Handheld for Badland Winches. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. These carry important safety information. Using genuine Badland winch replacement parts helps to ensure the continuous quality and reliability of your badland winch. First of all, check the winch for any breakage or uncovered wires. This ZXR 12000 lbs winch weighs 84 pounds and has roller fairlead with nylon bushings. We have other buying guides in the site. It offers safer off-roading, fun, and endurance in the toughest conditions. Some main key features make this Badland winch stand out on the market. thanks, Ive been trying to find the top for apex going on a year now spends hundreds of dollars on something and then cant get parts .. nice. I have a 2000 winch and use it to load my golf cart on the trailer. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. To use the wireless remote, connect the remote controller switch to your solenoid box for winch operation. Or trade for a new Apex 5500 long drum winch or equivalent. Iam wiring to a battery in bed of truck.Do I need to use red wire to ignition. The next item on the list is a hawse fairlead. Attach the corresponding wires for connecting the remote and handlebar control from the solenoid. I just bought another Bad Lands 2500 and replaced it on my Polaris. The battery may be drained if you use the winch while the engine is not running. When finished pulling the load, reverse the direction of the winch just enough to release tension on the Wire Rope so that you can unfasten the Hook from the load and reel in the Wire Rope. Got an email from Harbor Freight this morning - looks like they've got a sale on the Badland ZXR 12,000 lb winch with wire rope for $279.99. But some consumers actually reported that it exceeded that weight. Use a pulley block (sold separately) properly rated for the load to be pulled and designed to be operated with this winch's wire rope. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. The wireless remote is good for convenience and safety, but during any unforeseen circumstances like the wireless remote stops working or a battery dies, having a wired remote would be a much-needed backup. Hawse fairleads are used in conjunction with a synthetic winch line. As you begin the wiring process, make sure you will not route the cables through an area where there is a possibility of damage or interference with their proper functioning. How do I get the hardware. Remove old Wire Rope and attach new assembly. Truck/SUV Winch Owner's Manual Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. The blue indicator light in the remote indicates the remote is ready to use. Follow the same wiring diagram as above; the Badland ZXR 2500 Winch model comes with a wired remote and a wireless remote option. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). It offers a high-quality cable rope that is made with aircraft-grade materials. I wanted to be able to recommend good equipment that's SAFE and also provide resources for how its used. Do not route electrical cables near sharp edges or parts that will move or become hot. Find the most comprehensive badland winch parts list for your replacements and upgrades. Keeping a constant focus is more critical. This makes it ideal for outdoor use, especially in humid and rainy climates. Industrial/Tow Truck Electric Winch Owner's Manual TO PREVENT SERIOUS INJURY FROM EXPLOSION DUE TO SPARKING AT THE BATTERY CONNECTION:Unplug the Pendant Connector and disconnect the Battery Cables before making other wiring connections. It has a very smooth surface to feed your synthetic rope through. It is tough and looks like it can last a very long time. Click the green button to print the entire article.To print the original version of the document - click the blue one. To use the wireless remote, lift the socket cover to plug the remote switch. Installing the Badland ZXR is an easy task and involves the following simple steps: If youre unclear about any of these steps, be sure to refer to the video below for a full ovvi. Does anyone have a kit with longer wires/cables to reach to the rear where the battery is? Insert Switch Assembly all the way into connector. Truck/SUV Winch Owner's Manual Harbor Freight Tools 12000 lb. As you can see all the parts in the diagram below, you can understand the wiring well. However, that is not the case with this unit. Always take extra caution when installing any parts. In case you want to use a wireless option, connect your wireless controller box that comes with your winch to the solenoid box. Handlebar Control Switch: 3. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. Most badland winches come with a mounting plate for your winch. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. I ordered parts for my badland winch from harbor freight on 1/4/21 and have not received them yet and no corespondents. To order your replacement parts, here's what we need to happen: Send an email to [email protected] a. If winch gets submerged accidentally, it needs to be immediately disassembled, cleaned, dried and re-lubricated by a qualified technician to prevent permanent damage from corrosion. Universal Badland winch wired remote control supporting all the models. Tighten fasteners to the listed torque values. The device alone cannot ensure safety for you and the vehicle. Keep clear of wire rope, hook, and load while winching. I need cable information to replace csble . Can anyone help, thanks. The relay clicks when the out switch is Activated. Extra Rope or Wire: 4. 100 Amp Bussmann CB185-100 Type III Circuit Breaker, 150 Amp & 200 Amp T Tocas Circuit Breaker, 250 Amp & 300 Amp from Anjoshi Circuit Breaker. Always wearheavy-duty leather gloveswhen handling the winch. Do not step over wire rope. 3 Important Parts of A Winch (You Should Know), Winch Fairleads: Roller Fairleads vs Hawse Fairleads, Mile Marker 19-52316-50 Synthetic Rope (B003F03OG), Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A), Very easy to install and comes with installation hardware. To use the wireless remote, switch ON the wireless receiver switch on the control box. Attach the circuit breaker from the solenoid to the positive terminal on the battery with the red cable. The part where the rope goes through is made of 6061-T6 billet aluminum, so it is light and yet strong. One of the top products specially designed for such an event is the Badland ZXR 12000 Lbs. To prevent accidental starting, unplug winch controls and any RF receivers immediately after extending or retracting. Highly Flexible Pure Copper Cable: Replace your stock power cables and use a 2 Gauge Cable to minimize voltage drop. Harbor Freight sells the Badland universal channel winch mount plate for the 12,000 pound winch. Keep your winches running efficiently and make them last as long as possible by getting precisely the parts you need. Winch Motor: 2. After intensive testing and experiments, this device is designed with advanced technology. Nothing there nor Ebay. And fortunately, these winch parts are compatible with one of Badlands most reliable winches, the Badland 2500 winch. We guarantee this product to be free from defects in materials and workmanship 90 days from the date of purchase. BADLAND ZXR 12,000 lb. Summary of Contents for Badland ZXR9000. Here Is An Instructional Video On How Top Wire Up A 12,000 Lb Zxr Badland. They are less dangerous than steel cable when it breaks. To operate the winch, connect the extending red wire to an ignition circuit to prevent accidental starting or attach the ignition wire to the positive battery terminal. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
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