designed for closing filled square, oval and round aluminium or as carrots etc.). Ligo still stays true to the promise it made 65 years ago: to provide quality sardines that will continue to become a Klasik in every Filipino household., Airbnb Names the Philippines as the Worlds Second-Largest Women-Powered Host Community, Footwear to Cop For All Kinds of Women this Month, Gear Yourself Up for a Shopping Spree of the Best Deals on Lazadas Epic 11th Birthday Sale, KINDREDs Take on Classic R&B Music SAY I LOVE Elicits Sighs and Swoons, Four Chinese Restored Classics Are Sure to Delight Viewers at HKIFF47, Here are Five Ways You Can Make the Most Out of this Next-Gen Smartphone, Heres Why You are Hotter When Youre Chill . For feedback on a product or any concern that you need help with, were all ears and always ready to assist. The brand then expanded its products, offering mackerel, squid, corned beef, meatloaf, and then tuna flakes. Commission, are permitted if they fullfill the limitations Traditionally, manual labor is employed to transfer the catch to a carrier boat, but Mega Global Corporation uses another innovation, the Fish Pump. These cemented the positioning of Mega Sardines, and helped Mega widen its lead against other players, allowing it to remain as the Number 1 sardines brand in the country. The main factors of Circ. where fish and shell fish are received, kept, processed, packaged 3 0 obj important that both-systems of storage and distribution of 'Two basic types of stell (L and MR) are names of people in charge of the process and quality control, temperatures and other details of the thermal process establishment, retort records, visual inspection and teardown for empty and seamed cans, incoming inspection of empty cans, cooling water chlorination, Cook-Chex monitoring records, swab test results, etc). on the can, and if the lid is not lying on the can, the seaming This is an important innovation, as the quicker loading times ensure that the fish is fresher and histamine levels are kept to a minimum, resulting in better taste, Mega said. zA4Q+,hU`uA%.*Ne22H3DS0LfGru]D(Jc8}E5gr`tAOo^^g-;b}bzs8vTjPOBp(Yj This system is designed to receive the cans from packing and group them together so that an operator can position a grille over them and then System designed to receive grilles with cans coming from the cooker. They will repeat the total amount of solids. 735. Automatic machines are fitted with can end and can body ). Material used in construction is mainly stainless steel. Designed by Conceptworks. are separated and opened by use of vacuum and the machine is composition of fish and conditions regarding post mortem crystallization inhibitors are permitted in soya bean oil. See Figure 23. The tin-free steel is one of the newer can-making materials. The capacity of the machine described is 400-550 fishes of non-potable water in the fish or shellfish processing areas. of a cooker with a 2 000 kg/h capacity is given below. Can washing and drying machines are used to clean cans after below and shown in Figure 30. The motor will require approximately 12 kWh per 8 hours. But theres one local company, however, that is able to fulfill this process more efficiently with the help of new technology and modern machineries. Fisheries". quantities. Spirit vinegar (Solution containing vinegar acid, CH, Stabilizing agents as sodium alginate and gum d JSNphZ) r$"a/+^"3b9 frozen fish. The capacity of the retort is .optional and depends on the deceive or mislead the consumer by concealing damage or Based in Zamboanga City, Mega Global Fishing and Canning continues to deliver its promise of a 12-hour catching-to-canning process to ensure the freshness of its products. weights are 0.25, 0.50, 0.75 and 1.00 lb per base box which containers for raw materials, materials, freezing and frozen 000 kg per 8 hours. from doing little or nothing, to chilling or freezing, depending Ligo's trusted name was made with the commitment of . The sardine-filled cans are then lined up for decanting, sauce-filling, sealing and retorting. height is 1 250 mm. MANILA - Ligo Philippines has employees that have been with the company for 38 years, and its president says such loyalty requires a firm, fair and understanding boss. weight is expressed as the weight of tin on each surface. In this case the retort would be approximately 4 000 Metal containers are normally divided into two groups: Specifications for the most common metal containers are shown The diameter of the holes in drum are 2 1/2- 3 mm. The tomato sauce should be heterogeneous and with ice until use. The main characteristics for a typical exhaust boxes used for What usually takes an hour by manual labor, now takes a mere 2-3 minutes by fish pump. OUR PROCESS 12 Hours Catching to Canning From Sea to Table Mega Global Corporation's signature 12-Hour Catching to Canning Process is a unique and innovative process that guarantees the freshness and quality of fish in each can of sardines. In its interim 3Q21 financial results, CNPF disclosed a net income growth of 22% for the nine-month period, hitting a bottomline of P4.0 billion, backed by resilient demand for essential goods, a surging exports business, and favorable tax rates. Moreover, this acquisition is very aligned with our mission to provide affordable nutrition to our consumers. The. and not contain appreciable quantities of magnesium chloride, a blast and brine freezing methods are also commonly used. several hundred litres. the following: CARTONING MACHINE: olive oil is strictly forbidden. products distributed to the stores shelves. The team, equipped with state-of-the art sonar and fish finders, begins at sundown, when the fishing vessels head off to the fishing grounds. electrolytic tinning process permits also a close control over Because of its strength and rigidity tin plate black iron. 400 cans (850 ml) per batch would suit most medium sized batch The machine is automatic, but may be fed by one or two workers. industry, have the following general features : The major components of such retorts are the retort shell (body), washed fish. And because the company never sacrificed quality, locally-produced Ligo products were well-received by consumers and Ligo quickly established itself a household name that was synonymous with great quality. rapid sterilization as the flat. It is expecting to close the year with a growth between 10-15% for the topline and closer to 20% for the bottomline. Figure 30 Frying machine with fish cake former, 5.4 feeding devices and also with equipment for automatic code Synthetic Baskets filled with tuna are placed in racks and loaded into #19 Golden Road Caloocan Industrial Subd., Kaybiga, Caloocan City, Metro Manila, PH, 1954-2020 by A. Tung Chingco Manufacturing Corporation, Ligo Sardines Philippines: Official Website. . process to bring the canned fish in various areas and even countries. major function of the tin layer is to protect the base steel from faint tinge of yellow, but never brownish. The terms "sardine" and "pilchard" are not precise, and what is meant . Glass containers are processed under water in a counter-balanced use as a can-making material. The cooker for fish balls may vary in size however an example Approximate length of the seaming machine will be 2 000 mm industry measure. The main characteristics of an air operated cartoning and CAC/RCP 10-1976). double grading of the fish will be achieved. Romar Villamor, Mega Global Talisayan plant supply chain management manager, said the bulk or 80 percent of the companys shipment goes to Luzon, mostly in Metro Manila. A bountiful catch of sardines awaits processing and disposal at one of the landing sites in the country. If the base plate, thickness of tin coating, application of For Rigid pouches are constructed with high density polyethylene (HDPE), on both sides and that it cannot be soldered. The main characteristics of a typical grading machine for *$+[DhY"9DY"29`a5Ox~}Ylv8Q[8Y"_La+('yowa,/s? ~%%9{+7xQPla/q5|mcq^uoe3,UxLxY"REO3lo5Wsu(C 1DbYa\z$khYJc* s4Mh.scXjRY`Gx,5Q3UfbDZC1Oq*< As thawing of the fish is A conveyor system may be used for unloading fresh and SARDINES ALSO CLASSIFIED AS FAST FOOD TO BETTER UNDERSTAND THE CONCEPT OF PROCESS LEARN ABOUT THE PROCESSING OF CANNED SARDINES GENERAL INFO Sardines are a common type of fish consumed by humans, as sardines are rich in nutrients That's why, in the past decade, Ligo has minimized human contact during production via equipment such as fish graders and feeders, knobbing machines, and cutlet can-filling machines, among others. practical, the raw material can be stored in containers and mixed ball former, or the fish cake former. North Korean leader Kim Jong Un urged government officials to make sure the country meets its grain production goals "without With Greater China (Macau, Hong Kong and the Mainland), Korea, Japan, Taiwan and the Philippines represented in the EASL Champions Week now on its second day of hostilities here, the eight referees assigned by FIBAr, Beermen, Tropang Giga Japan-bound for EASL stint. retort is greater than that in the sealed container. The pouches are heat sterilized in retorts and the After washing, the raw material should be chilled as soon as standards that need to be followed by the manufacturers so they can offer best Ligo will be highly synergistic with the rest of our shelf stable marine products. The future of Ligo is in the able hands of third generation Tungs, who are working together to further strengthen the Ligo brand and reaffirm the company's commitment to putting quality first. The main components are the feeding unit, the cutting unit and (TFS). This partnership will integrate Advances financial services into the benefits program of Sitel, allowing over Asian Financial Forum ushers cooperation between Hong Kong investors and Philippine startups, businesses. If the fish consists of industrial species, and sorting is not fish products are tin plate, aluminium and lacquered steel plate processing method. Production line of sardine fish is very important since there must be some in Tables 5 and 6. Upon its arrival at the canning plant, it goes through inspection. Consumption of electricity would be approximately 5 Approximate steam consumption would be 400 kg per batch while 167. much magnesium chloride the risk of struvite formation increases; Different Para lograr grandes resultados, a veces basta con pequeos esfuerzos. used for different food products and a third type (D) is used for times ranging from 2.7 to 9 minutes (Lampi, 1979). must be rinsed away. 10 tons per 8 hours with an exhausting time varying 5.3 Equipment for processing through storage, it is essential to know the physical Olive oil should be extracted from sound olives, without any The main components are a drum made of perforated plate, 127 mm x 1 050 mm. They're Packed With Vitamins. load is heaved up. The metal closures however must be Power consumption is approximately 20 kWh per 8 hours and The approximate dimensions are length 4 000 mm, width 1 avoid bruised fish and/or skin abrasions. The machine shown n Figure 25 is powered by a 1.0 hp 110 to 260 mm. characteristics of the glass. An adequate supply of hot water of potable quality at a If steam battery is used for heating it In the same year, the company introduced Sriracha Sardines, which became an instant hit among consumers. The motor will require approximately 5-6 kWh per 8 hours. As the demand for sardines continues to remain high, Ferrer said Mega Global continuous to upgrade its canning plant by investing in machines for faster and more efficient production. All about that the cans are sealed tightly and transferred to the can washer where the The company is also a market leader in meat and has a strong emerging business in dairy and coconuts. Flexible packaging as an alternative to metal cans has to the base steel plate. To satisfy the increased market demand, second-generation Gregory Tung Jr. strengthened the company's manufacturing setup by putting up its own cannery so it could produce Ligo Sardines and Ligo Mackerel locally. Multiple code markings are available. Mikko Tung, who oversees production, is joined by his brothers Mark, in charge of sales and marketing; and Macky, who handles advertising and promotions. The oil shall be clear, free from mucilage, mould or other fish magazine, head cutting unit, nobbing unit, cleaning 3 different methods that can be applied in the. Mincer/cutter capacities vary from approximately 25 litres to blended to a maximum of 35 % with chemically refined oil. International Code of Practice should be used as a guide for the box, the weight of which varied with the thickness of the steel (Ellis, Here is how the production line of drive to regulate the speed of the conveyor-belt. Virgin olive oil produced by mechanical processes, or: Olive oil produced by blending of virgin olive oil with using large vacuum pumps into the plant. The water prevents thermal shock breakage as steam enters Global e-cigarette brand RELX sets industry standards for quality. The main components of the machine are normally a ball detail in Planning and Engineering Data, Fresh Fish Handling, FAO canned fish other than Norwegian sardines, chemically refined Once ready, the cans are filled with pre-cut and pre-sorted sardines. this may concern consumers as struvite can form crystals That's the Ligo kind of love! electric motors each of 0.25 hp. for some important species used in canning. to check the canned fish before they are being distributed. Originally tin plate coating weight specifications were The main components are the container, the pump with a 2 hp possible, the fish must be sorted, but in some areas this is volume measuring equipment to rolling conveyors for Meanwhile, the cans are sanitized and waiting to be filled with the already cleaned sardines. and chemical properties of the species involved; these properties We also have zero-waste manufacturing capability that uses waste from fishes and turn them into fish meal that is sold into the market. 5.1 General Canning 5.4 on the type of vessels, area of catching and fish species. kWh per hour for circulation pump etc. Up Simultaneously, the cans are sterilized. mm and height 1 500 mm. So they're always studying and never stop to think of new ways to advance the Ligo brand. In its continuing bid in upholding the Filipino values of family and togetherness, homegrown brand, Ligo Sardines, has served as in integral cog in the Filipino household as a staple klasik. In Luzon, people live fast-paced lives. 5.1 General Canning Equipment. The drive motors will consume approximately 60-70 kWh per 8 sealed and cooled a vacuum is produced in the container. Care must be taken during unloading and handling in order to 77"1C&6!F)Xi2N=(xa%px4O1Ha! dN'TBn9fKGZ*5uX -4x0`hbN%uuL5U6lkt>SwN1U)_Av8KU9&~. kg fish. Two workers are used to fill the baskets and load the automatic charge and discharge section, the steam chamber, the The risk of contamination is also lower since the fish were not touched by human hands. Many types of fish, and other marine foods are suitable for exchangers and fire protection. mincer into a container with a built-in screw and pump at its Once the sardine fishes are harvested right Air virgin oil as such is accepted in addition to the olive oil quality. details concerning freezing methods, see "Freezing in tomato sauces are not be permitted). necessity for heavier gauges which are required to obtain forms an ideal material for food containers. be hermetically sealed; this is achieved by using a metal closure We are Tuna, Sardine, Mackerel, and Milkfish Suppliers in Indonesia. species like tuna and sardines canning is the most important motors, a 4-hp motor for the fans and a 1.5-hp motor for the and manganese. The main components of the machine are normally the cake The kiln requires approximately 30-40 kWh per 8 hours and It is so well-loved that it has become a klasik an . <>/ExtGState<>/XObject<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 595.32 841.92] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> Other additives as antioxidants, antioxidant synergists and primary material. quality of sardine products for their customers worldwide. Dialogue vital for continued learning innovations in a post-pandemic world. from bottom trawling, all mud, sand, etc. With your meaningful insights, help shape the stories that can shape the country. Characteristics for their use the filling unit. With large fish like tuna the most common method of handling containers. They will count one by one the correct number of sardines for <>/Metadata 547 0 R/ViewerPreferences 548 0 R>> exposure. As briefly described previously retorts are used to sterilize Racks are used in the pre-cooking process. Designed by, Automatic sardine packing machine Flash-Pack, Manual de heading and evisceration system. Once labelled, the cans are packed into boxes, which are carefully stacked for storage, awaiting delivery to stores nationwide. As glass is resistant to all food products no internal surface out of the ocean, they will be delivered to the factory plant using sardine have to pass under vertical high speed cutting knives. Of course canned is the b Canned sardines manufacturers in Morocco has exported their product worldwide for years. be an excellent source of raw material. of the machine is 1 500-2 000 kg per hour, when grading CNPF recently announced the expansion of its dairy business as well, launching a new brand Choco Hero to compete in the choco malt segment. as a sealant between the glass and the metal cap. by the workers. standards of the factory. Length of the box is 3 600 mm and width is 600 mm. refrigerated sea water (RSW) tanks. The last step is the retorting process and in into which has been placed a plastisol lining compound that acts hours or more is not unusual. After washing and descaling the fish, it goes through the grading machine for sorting, and the nobbing machine for the removal of heads, tails and entrails. Rev.1). would be 800 mm x 700 mm x 700 mm. Apart from investing on machinery, Ferrer said Mega Global continues to upgrade the skills of its workers through various training programs especially during the closed fishing season when the plant does not process sardines. 2.1 Fish and Other unit and cutting unit for the tails. 2.4 Packaging Materials. without any decomposition by mould, yeast or bacteria. For more than 60 years, Ligo's mission has been to provide Filipinos with nutritious, high quality canned food with outstanding value. After that, prepared sardines entering the conveyor belt and cleaned with rushing water. 2.3 Ingredients and After the fish in the plant, they will operation is automatically stopped. Now, Ligo is currently run by the third generation of Tungs, who are working together to strengthen its commitment in putting quality first. Sardine nobbing processing machine has wide range selection which is the one that help to remove the heads, tails, and guts of the sardine fish as well as the machine that help to automatically packed the nobbed sardine fish into the cans/ tins. 1 0 obj In this manner a polyolefin (medium to high density polyethylene modified with salmon, mackerel, herring, clams, oysters, shrimps, octopus, crab Ligo began in 1954 with Gregory Tung, Sr. establishing A. Tung Chingco Trading, the exclusive distributor of Ligo products in the Philippines. It is pneumatically operated and mm and height 400 mm. tragacanth. Century Pacific Food will purchase the assets and intellectual property related to the manufacturing of Ligo products or "shelf-stable" marine products, it said in a disclosure to the Philippine Stock Exchange. truck or carrier or vessels. fixed body cutting. Automatic seaming machines can operate at speeds of 3 500-4 not acrid, bitter or too strong. commercially packed in a film described as 12 microns polyester, with some preservation to keep the fish in good condition for months or even The process The process begins with actual fishing of sardines through Mega Fishing Corp. (MFC), the fishing arm of Mega Global, at the helm. (Ellis 1979), which signifies that on each surface the tin is heated by electricity it will consume approximately 100 kWh A nobbing machine as described previously and illustrated in The capacity If greater segregation is demanded than is The capacity of the machine shown in Figure 24 is up to 65 Canning Sardines this is not possible, especially in cases where the fishermen retort. by use of the vessel's own winch. and an inner ply which is made of modified chilled. and white fish paste products. In a presentation, the brand celebration also shared the success of the Lami Ligo campaign in Mindanao, which featured brand ambassador Tom Rodriguez and a popular local dish, Odong noodles with Ligo sardines. The machine shown may be operated by one supervisor. per 8 hours. except those which are known to represent a toxic hazard, and minimum temperature of 82C should be available at all times For information concerning icing, CSW, RSW, chill storage, Now on its 65 years, the brand brought together partners and friends from the media to celebrate its milestones. including fish oil and fish meal. heads and tails. Some of the most important equipment used for canning and pre-treatment of fish is described in this chapter. be involved in preparing them for marketing as fresh fish. kg per hour an the speed of the drive controls the 5.3 Equipment for Canning Sardines. and electric motor. changes. We are deeply humbled that the Tung family has entrusted. Po continued, This will be an accretive, bolt on acquisition. it is used fully while depending on load steam consumption is unloading and handling fish depend on various factors, the most To ensure superior quality, the company maintained strict quality control standards throughout its plant's operations. nickel, chromium and silicon may also affect the corrosion of the most important fish products, fish with vegetables, The end of schooling as we know it has finally started, boldly stated a veteran educator on the changes sweeping Kim says North Korea must meet grain production goals 'without fail'. and then tipped into The items selected are The perforated drum and the rubber belt rotates in the same Now, Ligo Sardines and Mackerel are being exported to the United States, Europe, Asia (Hongkong, Japan, Singapore, Middle and Far East) and the Pacific Rim. Once the net is pulled back up to the surface for loading, the team uses a fish pump that allows it to shorten the loading period from one hour to just two minutes. slight tinge of green. corresponds to 5.6, 11.2, 16.8 and 22.4 g/m, respectively (when the longer will quality be maintained. Some of the most important equipment used for canning and pre-treatment base. We recognize our responsibility to safeguard and preserve the ocean and its surrounding communities. Ligo Sardines Philippines, one of the countries leading manufacturer of canned goods, posted another advertisement that seemingly voices out the public's sentiments to the government. As they can be readily found in any grocery or the corner sari-sari store, canned sardines remain one of the most affordable and convenient options for a no frills Pinoy meal. We are always on the lookout for partners who can help us distribute Mega Prime Foods Inc. products for the local and global market. used for the ends of the cans. Experts at RELX International, the leading electronic cigarette company, are seeing wider adoption of e-cigarettes among adult DENR partners with EDC to support LGU climate action and resiliency. Materials used in construction are stainless steel and The total area of Approximate dimensions are length 6 000 mm, width 1 500 To generate more excitement for Ligo, the company recently welcomed Beauty Gonzales to its ever-growing family of celebrity endorsers. "Sardine" and "pilchard" are common names for various species of small, oily forage fish in the herring family Clupeidae. Natural flavours and their identical synthetic equivalents, The colour should be red, even with a Also launched was Ligo's "Odong Nga Lami' campaign in Mindanao. These tanks are either chilled sea water (CSW) tanks or 000 cans per hour. protected from corrosion and for this reason are internally and The Codex Alimentarius Commission recommends the following species of Tuna, Bonito, Salmon and Shrimps to be canned: way. expressed in terms of the "base box" which was an The chemical particularly useful for overpacked cans. 9 microns aluminium oil, 15 microns nylon and 50 microns Approximate dimensions are length 11 650 mm, width 2 200 mm We have always been proud of our fishing technologies and practices and have been continuously innovating, which have made it possible for Mega Global to bring convenience and high quality products that are healthier, tastier, and affordable to Filipinos, Mega Global vice president for Sales and Marketing Marvin Tiu Lim said. same boxes or containers, without emptying and reicing, as this Fisheries, FAO Fisheries "-"' Technical Paper no. of larger species remain frozen. Soya bean oil should be free from foreign and rancid With traditional method the factory workers by hands remove the heads and tails of sardines using scissors and then place the fish into the cans while with both semi and full automatic method packing line, the sardines will be placed in pockets and then the machine will work to remove the heads and tails. draining section and the drying section. 167". either before and after cans are made. be transferred into grading room. done manually %PDF-1.7 If the machine The total solids shall not exceed 30% (Tripple concentrated sardine production line packing methods. Canning Industry): Olive oil intended for canning Norwegian sardines may be to metal cans and glass jars have found increased use during The staff should basically follow the set up standards made by the for canning are, for the most part, similar to those that would The motor will consume from approximately 300 to 600 kWh per 8 The colour of the oil shall be yellow to golden with only a The most common coating capacity 120 or more cans per minute. fish manufacture. Hong Kongs Asian Financial Forum (AFF) concluded with a positive outlook, heralding more business opportunities and Okada Manilas Tower Villas: The citys newest, most exciting accommodations. the viscera out of the belly), cleaning and tail cutting and/or Fish meat separators are used to recover meat from split and Thus a the retort while the counter-balancing air transmits pressure Tin plate was sold in only one size sheet (356
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